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Compreg

Compreg is manufactured from hardwood (beech, birch) veneers with special phenol resin in high temperature and under high pressure. Thin veneer sheets are soaked in a special resin, which penetrates into the cellular structure of thewood. During pressing in high temperature, resin hardens inside of wood cells.Thanks to that, final material displays much better physical and mechanical properties than base wood.

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Compreg is a very special wood composite material with exquisite mechanical properties. The generic name compreg indicates that it is both impregnated and compressed. It is used in applications where long durability, hardness, and dimensional stability is required e.g. gears, rolls and wear strips of industrial conveyors, woodworking machine tables or lining of formula I car floors.Thanks to special build, compreg is resistant to X-rays, which is being used inmedical and military applications. However, by no means is it only a material forindustrial applications. Regardless of its hardness, it is comparatively easy to machine, which makes it an excellent choice for manufacturers of exclusive woodworking products.

We produce compreg in three versions:
Machine Compreg, Self-lubricating Compreg, and Aircraft Compreg „Delta“.

MACHINE COMPREG
This type of compreg is manufactured with the use of 0,8 mm beech veneers and special phenol-formaldehyderesin in water solution. Depending on the direction of the grain in adjacent plies we distinguish machine compreg cross (neighbouring layersare laid with the grain at right angle to each other) and machine compreg parallel reinforced (veneers in each layerhave the grain running same direction – apart of few which are laid at right angle for reinforcement of the wholepanel). It is interesting, that opposite to standard plywood and against intuition, compreg parallel has better mechanical characteristics than compreg cross. This is due to the fact, that during forming compreg plates are processed in very high pressure up to 20 MPa and in parallel construction, it is easier to pack closer grains running in the same direction than crossed ones.

SELF-LUBRICATING COMPREG
This type of compreg is manufactured from beech veneers 0,6 mm coated with special emulsion containing phenol resin with added machine oil. This allows self-lubricating compreg to be used in applications where limiting of friction forces is required. In this case, too, we have two kinds of self-lubricating compreg i.e. cross and parallel reinforced build.

AIRCRAFT COMPREG „DELTA”
Type of compreg manufactured with the use of 0,5 mm birch veneers, and special phenol-formaldehyde resin in alcohol solution. It is a very specific kind of compreg with characteristics better then machine compreg, directed for special applications in aircraft industry.


Characteristics of machine compreg and self-lubricating compreg:
  Machinery CompregSelf-lubricating Compreg
  BN-75/7126-02, BN-74/7126-01
Technical data
Units
 
Parallel
Reinforced
 
CrossParallel
Reinforced
Cross
Density (min)kg/m312001200
Moisture content%4-84-8
Bending strength (min)MPa177118177103
Tensile strength (min)MPa167108--
Copmpression strength (min)MPa11810011888
Shear strength parallel to plies - dry (min)MPa1413109
Shear strength in the plane perpendicular
to plies - dry (min)
MPa--98
Hardness - Brinell number (min)MPa157167108118
Impact strenght (min)kJ/m259345954
Water absorbation after 24 immersion (max)%816
Swelling after 24 immersion measured
across plies (max)
%610

Standard size: 1000 x 1500 mm

Thickness: 5-120 mm

Other sizes and thickness available on request.

Possibilities of post processing:
  • cutting to size.
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